Creating the finite-element mesh

For mesh manipulations, use the command:

Command Line:	FEMAMESH
Main Menu:	AutoFEM \| Create a Mesh...
Icon:

The mesh creation command can be automatically called after completing creation of the new study.

A user can manage the mesh generation in order to obtain the mesh of required quality. Generally, an increase in the number of finite elements in the mesh provides a more reliable result of finite-element modelling. However, with a greater number of elements, requirements to computational resources of the system become firmer. Therefore, it is usually desirable to obtain a compromise mesh which would consist of not very large number of elements, sufficient to get reliable results.Changing approximation parameters, one can generate the mesh of admissible quality.

Dialogue of meshing properties

The Meshing Parameters group contains the following settings.
Flag Thin-walled structure (regular) switches on the mode of mesh generation with the simplified control of quality of finite elements. If the "Mesh quality" parameter is set as "Dis", the mesh will be constructed on the basis of the initial PLC model with minimal modifications (usually it looks like a "regular" mesh with square cells). Such mesh contains a lesser number of the elements and may be used to make calculations for thin-walled structures, as well as in many cases for preliminary calculations with the decreased number of elements. Note also that, for the regular set, when solving it with the help of the square element, it is recommended that the direct method of solving equations be chosen, as convergence of the iterative method in many cases can lack speed because of nonoptimal form of the finite elements.
Mesh quality (Disable-16...1.5): this parameter sets the aspect ratio for tetrahedron elements. The aspect ratio of an element is the ratio of the maximum side length to the minimum altitude. For a quality mesh, this value should as small as possible. For example, “thin and flat” tetrahedrons tend to have large aspect ratio.
Curvature (8...72) defines the minimum degree of approximation of cylinder surfaces at their transfer to the model’s PLC representation. This number is equal to the minimum number of sides of a polygon inscribed in the circle of the cylinder. A larger value corresponds to a smoother representation of the curvature surface. The value of this parameter plays a big role when meshes for models with cylinder and other non flat models are to be constructed.

Node Tolerance (button Assign manually) defines the minimum distance between nodes of mesh when the nodes are treated as separate nodes. If the distance between two nodes is smaller than specified value, these nodes are considered as a single node. It means that in the geometry of the 3D model there are no objects (edges or facets) with dimension smaller than the specified value of Node Tolerance. Therefore, the user is able to control the presence of small entities in the 3D geometry representation. The default value is equal 0.001 from the value of Edge length parameter. The user can change the Node Tolerance decreasing or increasing its value.

Flag Show genuine 3D model turns on the regime of the model’s reflection with the good match with the preset parameters of generation of the finite-element mesh. On default, when this flag is removed, the model is reflected in a simplified mode in the Preprocessor that accelerates its visualization. With the regime switched on, the imaging of the model in the Preprocessor window goes on slower, but this regime allows for the use of diagnosis commands to localize errors in cases when the mesh cannot be constructed.

Independently treat parts in assemblies. The option is available simultaneously with the Thin-walled structure (regular) option and turns on a mode of sequential mesh creation for each part of the assembly. This mode is used to get tetrahedral mesh of large assemblies and provides robust and reliable meshing of complicated structures.

Run the second pass switches the mode of two-pass mesh generation, at which the sizes of finite elements are optimized on the boundaries of narrow internal cavities if they are in the model.

Prevent the creation too small elements, if it is checked, prevents creating very small tetrahedral elements to decrease total number of finite elements in mesh.This flag works only for adaptive mesh and regular mesh with quality. It is active by default and recommended for use in the most cases.

Remove erroneous tetrahedrons provides removing all erroneous tetrahedrons from the mesh at the end of mesh generation. Due to this, the generated mesh and mesh of calculation fully coincide that makes possible reliable transferring the results from one study to another in the most cases. When this flag is turned off, the erroneous elements are being removed directly before the calculation and the initial mesh and the mesh of the results may differ in this case (if there were erroneous elements). This flag is used by default.
In the Finite Element Parameters group, Edge length parameter sets the approximate size of the edge of the finite element (tetrahedron). On default, the size of the finite element edge is applied to the entire finite element mesh, and its initial value constitutes about 5% of the maximum size of the body.

Flag Condensation of the mesh permits the switching-on of the mode, with which one can set the individual setting of the size of the finite element for separate bodies, facets, and edges of the mesh model.

The process of mesh generation is initiated by pressing button Apply. At that, the command palette is not closed and you can continue to edit mesh parameters.

The Show Errors button is activated if the so-called erroneous objects have been found in the process of mesh generation (usually they are nearly flat tetrahedrons). The erroneous elements are shown in the model by different colours. Pressing the button switches on the mode of edge representation of the finite-element mesh, this shows the locations (in the model) of these elements. The erroneous elements have poor geometric form in terms of finite-element analysis that may affect the results of the strain calculation. However, it is not always possible to avoid them in the finite-element model. In each case, the degree of impact of the erroneous elements on the results must be assessed individually.

Using the command "Show errors" to display the erroneous elements

Button Show detailed information opens the dialogue showing detailed statistical data on the finite-element mesh. The colour bar graphs allow for the visible assessment of the quality of the mesh constructed in terms of geometric parameters. In total, three bar graphs are available:
Aspect ratio histogram shows the ratio of the maximum side length to the minimum altitude. For a quality mesh, this value should as small as possible. Usually, “thin and flat” tetrahedrons tend to have large aspect ratio.
Face angle histogram shows angles of triangles forming the tetrahedrons’ facets.
Dihedral angle histogram. A dihedral angle is the internal angle at which two adjacent faces of tetrahedron meet by the common edge (the angle between two planes).

Mesh statistics dialogue

Normally, to calculate strains reliably, the shape of tetrahedrons close to equilateral is desirable, i.e. the presence, in the finite-element mesh, of too large (in per cents) number of elements having too small or too big angles is undesired. Whether these elements are present strongly depends on the model geometry. If the 3D model has fillets of a small radius, long and narrow faces or some inaccuracy of performance, probably, it will be impossible to avoid the appearance of “poor” elements. The degree of their influence on the results’ correctness should be assessed individually in each specific case.

After the mesh is successfully created and the work with the command ends (button OK), you can go to setting model materials and imposing boundary conditions.

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